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How to determine if a pressure vessel needs immediate shutdown?

Dec 08, 2025

I. Core Situations Requiring Immediate Shutdown

1. Damage to Pressure-Bearing Components: Structural defects such as cracks, bulges, and deformation in the shell, heads, etc.

2. Failure of Safety Accessories: Overpressure protection devices such as safety valves and pressure gauges malfunctioning.

3. Fire or Impact Threat: External events directly threatening the safety of the vessel.

4. Overfilling: Uncontrolled liquid level in liquefied gas containers leading to a sudden increase in pressure.

5. Uncontrolled Parameters: Pressure/temperature exceeding design values ​​and uncontrollable.
II. Other Hazardous Situations Requiring Shutdown

1. Severe damage to pipes/fasteners causing leakage.

2. Severe vibration of the vessel and pipeline.
3. Leakage through signal or alarm ports (high-pressure vessels).
III. Operating Procedures

In case of emergency shutdown:

1. Quickly disconnect the pressure source or activate the pressure relief device.

2. Ensure proper personal protective equipment and coordination between personnel.

3. Immediately report the incident and investigate the cause.

Shell And Tube Type Heat Exchanger

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