Product Overview
Cooling Chemical Reactor is a temperature-controlled reaction vessel designed to remove process heat during exothermic chemical reactions. It enables stable reaction temperatures, improved product consistency, and safe operation in chemical, pharmaceutical, and specialty material production processes.
Typical Applications
Chemical Industry - Exothermic synthesis reactions
Pharmaceutical Industry - API reaction temperature control
Agrochemical Industry - Pesticide and herbicide production
Resin Manufacturing - Polymerization and condensation processes
Food & Additives Industry - Controlled blending and reaction processes
Battery Materials Industry - Cathode and electrolyte material preparation
Biotechnology Industry - Fermentation process cooling
ASME Section VIII Div.1 - Pressure vessel design for international projects.
EN 13445 - European standard for unfired pressure vessels.
GB150 / TSG Standards - Compliance for applicable industrial markets.
Welding Standards
AWS D1.1 and ASME Section IX qualified welding procedures.
Certified welders with documented WPS and PQR records.
Inspection Standards
RT, UT, PT, and MT inspections available according to project specifications.
Hydrostatic and pneumatic pressure testing conducted before delivery.
Certifications
ISO 9001 - Quality management system compliance.
CE Marking (when required) - Supports European market access.
Material Test Certificates (EN 10204 3.1) available upon request.
Customization Capability
Working Volume Customization - Available from pilot-scale units to large industrial production reactors.
Cooling System Configuration - Jacket, half-pipe coil, internal coil, or external circulation cooling designs.
Material Selection - Carbon steel, SS304, SS316L, duplex stainless steel, titanium, or special alloys.
Agitation Solutions - Anchor, paddle, turbine, propeller, helical ribbon, and customized impellers.
Pressure & Temperature Design - Engineered according to specified operating conditions.
OEM & EPC Project Support - Drawing review, engineering collaboration, documentation packages, and project coordination.
Packaging & Delivery
Protective Export Packaging - Steel frame, wooden crate, waterproof wrapping, or shrink film protection.
Surface Protection Measures - Nozzle covers, anti-corrosion treatment, and transport securing points.
Global Shipping Options - Containerized, breakbulk, flat-rack, or project cargo transportation.
Pre-Shipment Inspection Support - Third-party inspection acceptance available before dispatch.
Complete Documentation Package - GA drawings, data sheets, inspection reports, pressure test records, and material certificates.
Export Compliance Support - Packing list, commercial invoice, certificate of origin, and customs documentation.
FAQ
Q: What reactor sizes can be supplied?
A: Typical capacities range from 50 L to 50,000 L or larger according to project requirements.
Q: Can the reactor handle pressure and vacuum conditions?
A: Yes. Design pressure and vacuum ratings can be customized according to process specifications.
Q: What temperature control accuracy can be achieved?
A: Control accuracy depends on the selected instrumentation and cooling system configuration, typically within process design requirements.
Q: Are automation and PLC systems available?
A: Yes. PLC, HMI, SCADA integration, and automated temperature control systems can be provided.
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