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Jacketed Chemical Reactor

Jacketed Chemical Reactor

The Jacketed Chemical Reactor is a process vessel equipped with an external heating or cooling jacket for precise temperature control during chemical reactions. It is widely used for mixing, synthesis, dissolution, polymerization, and other temperature-sensitive processes in industrial production.

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Product Overview
The Jacketed Chemical Reactor is a process vessel equipped with an external heating or cooling jacket for precise temperature control during chemical reactions. It is widely used for mixing, synthesis, dissolution, polymerization, and other temperature-sensitive processes in industrial production.

 

Typical Applications
Chemical Industry - Reaction synthesis, neutralization, catalytic processes
Pharmaceutical Industry - API production, crystallization, formulation processing
Petrochemical Industry - Polymerization, intermediate production
Food & Beverage Industry - Mixing, heating, ingredient dissolution
Coating & Paint Industry - Resin production, pigment dispersion
Agrochemical Industry - Pesticide and fertilizer intermediate synthesis
Biotechnology Industry - Fermentation support and process temperature control

 

Factory Strength
15,000+ m² Manufacturing Facility - Dedicated workshops for vessel fabrication, welding, machining, and assembly.
95%+ Welding Qualification Rate - Certified welders performing critical pressure vessel fabrication.
500+ Sets Annual Production Capacity - Supports batch orders and large-scale industrial projects.
20+ Years Manufacturing Experience - Serving chemical, pharmaceutical, and petrochemical industries worldwide.

 

Manufacturing Standards & Certifications
Design Codes

  • ASME Section VIII Div.1 - Pressure vessel design for international projects.
  • PD 5500 - Pressure vessel design standard widely accepted in global markets.
  • EN 13445 - European standard for unfired pressure vessels.
  • GB/T 150 - Chinese pressure vessel design specification.

Welding Standards
AWS D1.1 and ASME Section IX compliant welding procedures and welder qualifications.
Inspection Standards

  • RT, UT, PT, and MT inspections available according to project specifications.
  • Hydrostatic and pneumatic pressure testing performed before shipment.

Certifications

  • CE Certification - Supports compliance for European market requirements.
  • ISO 9001 Quality Management System - Standardized manufacturing and quality control procedures.

 

Customization Capability
Vessel Capacity Customization - From pilot-scale units to large industrial production reactors.
Material Selection - Carbon steel, SS304, SS316L, duplex stainless steel, titanium, and special alloys.
Jacket Configuration Options - Conventional jacket, half-pipe coil jacket, or dimple jacket designs.
Agitation System Customization - Anchor, paddle, turbine, propeller, helical ribbon, and multi-stage agitators.
Pressure & Temperature Ratings - Engineered according to process operating conditions.
Instrumentation Integration - Temperature sensors, pressure transmitters, level indicators, load cells, and PLC control systems.
OEM & EPC Project Support - Engineering documentation, drawing approval, factory inspection, and project coordination services.

 

 

 

FAQ

 

 

Q: What reactor capacities are available?

A:  Capacities can be customized from laboratory-scale units to reactors exceeding 100 m³ based on project requirements.

Q:  Which heating or cooling media can be used in the jacket?

A: Steam, thermal oil, hot water, chilled water, glycol solutions, and other compatible heat transfer media.

Q: Can the reactor operate under pressure or vacuum?

A:  Yes. The vessel can be designed for vacuum service, positive pressure operation, or combined pressure-vacuum conditions.

Q: Are automation and control systems available?

A: Yes. PLC, HMI, temperature control, variable-speed drives, and process monitoring systems can be integrated.

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